Apollocom

We face the challenge of extending the operational life of five refineries nationwide, maintaining strict operating ranges in critical variables. The implemented solution consisted of a comprehensive industrial communications network using Wireless HART technology and encrypted satellite communication. This allowed for real-time monitoring, predictive trend generation and efficient management of more than 2,500 variables. The results included greater efficiency in the dosage of chemicals, reduced manpower hours and better coordination between units, highlighting the centralization of information as a key to the success of the project.

‍

Challenge

The refinery consortium faced the challenge of extending the operational life of its plants while maintaining precision in critical variables such as corrosion, conductivity and lubricity, without relying on unstable public networks and in a challenging industrial environment.

Solution

We design and implement a comprehensive network using Wireless HART technology and encrypted satellite communication. This made it possible to monitor more than 2,500 variables in the refineries, ensuring efficient control and generation of predictive trends to optimize the operation.

Higher Efficiency in Chemical Dosing: 25% improvement in dosing thanks to accurate monitoring. Real-Time Monitoring: Significant reduction in response time to critical changes. Reduction in Men's Hours: 40% reduction in on-site visits thanks to remote monitoring. Predictive Maintenance: 30% reduction in unplanned maintenance costs. Centralization of Information: Improved coordination between units and decision-making.

Testimony

“The implementation of the largest wireless network at the industrial level was achieved, guaranteeing communication in a hostile environment and complying with regulations for hazardous areas within refineries. Currently, we monitor more than 600 measurement points and more than 2,500 variables in real time.”

Conclusion

The implementation of the industrial network was a resounding success. The combination of advanced technologies made it possible to improve operational efficiency and reduce costs significantly. We are excited to continue collaborating and expanding our solutions to strengthen our relationship with our customers in the future.

Back

Download success stories

Industrial Network for Process Optimization in Refineries